What is ISO/TS 12835:2022-casing connections for thermal wells?
ISO/TS 12835:2022 is a technical specification that outlines the requirements for casing connections used in thermal wells. These wells are utilized in the petroleum and natural gas industries. That are particularly in thermal recovery operations where high temperatures are involved. The standard ensures that the connections are capable of withstanding. The challenging conditions of thermal wells, thus guaranteeing operational safety and efficiency
Key Features of ISO/TS 12835:
Material Specifications: The standard defines the materials suitable for casing connections, ensuring they can endure high temperatures and thermal cycling
Design Requirements: It provides detailed design criteria to ensure the structural integrity of the connections under thermal stress
Testing and Validation: ISO/TS 12835 includes rigorous testing procedures to validate the performance of casing connections in thermal environments
Quality Control: The specification mandates strict quality control measures during the manufacturing process to maintain consistency and reliability
Thermal wells are critical in enhanced oil recovery (EOR) processes, such as steam injection, which involve injecting steam into the reservoir to reduce the viscosity of heavy crude oil. The casing connections in these wells must withstand high temperatures and thermal stresses without failure. ISO/TS 12835 ensures that the connections meet these demands, contributing to the safe and efficient extraction of resources
How Pacific Certifications can help:
As a leading certification body, we at Pacific Certifications are dedicated to assisting companies in achieving compliance with ISO/TS 12835:2022. Our services include:
Audit Services:
Our experienced auditors conduct thorough assessments to ensure that your casing connections meet the requirements of ISO/TS 12835:2022. The audit process involves:
- Initial Assessment: We perform an initial review of your current processes and documentation to identify gaps and areas for improvement
- Detailed Evaluation: Our auditors meticulously evaluate your casing connections, focusing on material specifications, design criteria, and quality control measures
- Compliance Verification: We verify compliance through testing and validation procedures, ensuring that your products meet the standard’s requirements
What are the requirements of ISO/TS 12835:2022?
Material Specifications:
- High-Temperature Tolerance: Materials used for casing connections must withstand the high temperatures typically encountered in thermal recovery operations
- Corrosion Resistance: The materials should resist corrosion caused by high-temperature steam and other chemicals used in the thermal recovery process
- Mechanical Properties: The standard specifies the necessary mechanical properties. Such as tensile strength and ductility, to ensure the integrity of the connections under thermal stress
Design Criteria:
- Dimensional Accuracy: Casing connections must meet precise dimensional tolerances to ensure a secure fit and prevent leaks
- Stress Analysis: The design should include stress analysis to ensure that the connections can handle the thermal expansion and contraction cycles
- Sealing Integrity: The connections must maintain sealing integrity under fluctuating temperatures and pressures
Manufacturing Requirements:
- Quality Control: The manufacturing process must include stringent quality control measures. Which ensures the consistency and reliability of the casing connections
- Inspection and Testing: The standard requires comprehensive inspection and testing, including non-destructive testing (NDT) methods, to verify the quality of the connections
Performance Testing:
- Thermal Cycling Tests: Casing connections must undergo thermal cycling tests to simulate the conditions of thermal wells and ensure they maintain their integrity
- Pressure Testing: The connections are subjected to high-pressure testing to confirm their ability to withstand the pressures encountered in thermal recovery operations
What are the benefits of ISO/TS 12835:2022?
Enhanced Safety:
- Operational Safety: By adhering to this standard, operators can significantly reduce the risk of casing connection failures, which can lead to catastrophic well blowouts and environmental hazards
- Worker Safety: Reliable casing connections ensure a safer working environment for personnel involved in thermal recovery operations
Improved Efficiency:
- Reduced Downtime: High-quality casing connections minimize the risk of operational interruptions, ensuring continuous and efficient production
- Longer Service Life: The use of materials and designs that meet ISO/TS 12835 requirements. That extends the service life of the casing connections, reducing the need for frequent replacements
Cost Savings:
- Lower Maintenance Costs: The durability and reliability of compliant casing connections result in lower maintenance and repair costs over the well’s lifecycle
- Reduced Risk of Failure: Preventing casing connection failures helps avoid costly well intervention operations and potential environmental remediation expenses
Regulatory Compliance:
- Meeting Industry Standards: Compliance with ISO/TS 12835:2022 ensures that the thermal wells meet industry standards, facilitating regulatory approvals and certifications
- Market Competitiveness: Adhering to recognized standards enhances the market reputation of companies involved in thermal recovery operations, providing a competitive edge
Who needs ISO/TS 12835:2022?
ISO/TS 12835 is essential for a range of stakeholders in the petroleum and natural gas industries. Particularly those involved in thermal recovery operations. Here are the key entities that need to adhere to this standard:
Oil and Gas Exploration and Production Companies:
- Thermal Recovery Operations: Companies engaged in enhanced oil recovery (EOR) methods, such as steam injection, need to ensure their casing connections can withstand high temperatures and thermal cycling
- Safety and Efficiency: Ensuring the reliability of casing connections is crucial for maintaining safe and efficient operations in thermal wells
Well Drilling and Completion Contractors:
- High-Quality Installations: Contractors responsible for drilling and completing thermal wells must use casing connections that meet ISO/TS 12835:2022 requirements to ensure the integrity of the well structure
- Compliance with Standards: Adherence to this standard helps contractors meet industry regulations and client expectations
Manufacturers of Casing Connections:
- Product Development: Manufacturers need to design and produce casing connections that comply with the specifications outlined in the standard to meet the needs of thermal well operators
- Quality Assurance: Ensuring their products are certified to this standard enhances the credibility and marketability of their casing connections
Engineering and Design Firms:
- Well Design: Engineering firms involved in designing thermal wells must consider the requirements of ISO/TS 12835 to ensure the overall integrity and safety of the well structure
- Material Selection: Proper selection of materials and design criteria in accordance with the standard is crucial for the performance and longevity of thermal wells.
Regulatory and Certification Bodies:
- Industry Compliance: Regulatory bodies overseeing the oil and gas industry need to ensure that operators comply with ISO/TS 12835 to maintain safety and environmental standards.
- Certification Services: Certification bodies, like Pacific Certifications, provide the necessary audits and certification services to verify compliance with the standard.
Oilfield Service Companies:
- Maintenance and Repair: Companies providing maintenance and repair services for thermal wells must use compliant casing connections to ensure the continued safe operation of the wells.
- Technical Support: Offering technical support and services that align with ISO/TS 12835:2022 requirements helps maintain the reliability of thermal wells.
Investors and Stakeholders:
- Risk Management: Investors and stakeholders in oil and gas projects need assurance that the thermal recovery operations they invest in comply with industry standards to mitigate risks.
- Sustainability and Safety: Ensuring adherence to ISO/TS 12835:2022 demonstrates a commitment to sustainable and safe practices in the industry.
ISO/TS 12835 is a critical standard for anyone involved in the design, production, installation, and maintenance of casing connections for thermal wells. Compliance with this standard ensures the safety, reliability, and efficiency of thermal recovery operations, which are essential for maximizing oil recovery and minimizing environmental impact
Pacific Certifications is accredited by ABIS, in case you need support with ISO/TS 12835:2022 certification for your business, please contact us at suppport@pacificcert.com or +91-8595603096
