What is EN ISO 16092-3:201-Machine tools safety – Presses -Safety requirements for hydraulic presses?
EN ISO 16092-3:2018 – Machine tools safety -Presses is a European standard. It provides specific safety requirements for hydraulic presses used in various industries.
The standard focuses on the safety aspects associated with the design, construction, installation, operation, maintenance, and decommissioning of hydraulic presses. It aims to prevent accidents and injuries by addressing potential hazards and risks associated with these machines.
EN ISO 16092-3:2017 covers a range of safety considerations related to hydraulic presses, including:
General Requirements: The standard outlines general safety requirements applicable to hydraulic presses, including design considerations, control systems, and operator interfaces.
Hydraulic Systems: It specifies safety measures related to hydraulic systems, including pressure control, leakage prevention, and protection against overpressure.
Electrical Safety: The standard addresses electrical safety requirements, such as protection against electrical hazards, grounding, and insulation.
Controls and Safeguarding Devices: EN ISO 16092-3 specifies requirements for control systems, including emergency stop functions, safety-related control circuits, and interlocking devices.
Operator Safety: The standard covers aspects related to the safety of operators, including access to hazardous areas, control location, and visibility.
Maintenance and Servicing: It provides guidelines for safe maintenance and servicing of hydraulic presses, including isolation procedures and lockout/tagout systems.
Documentation and Marking: EN ISO 16092-3 requires the provision of appropriate documentation, including user manuals and safety instructions. It also specifies marking requirements for hydraulic presses to communicate relevant safety information.
Requirements of EN ISO 16092-3:2018 – Machine tools safety -Presses
Safety Design Considerations: Hydraulic presses must be designed to minimize risks associated with their use. This includes considerations such as stability, structural strength, and prevention of unintentional movement. The design should also take into account potential hazards related to hydraulic systems, electrical components, and control mechanisms.
Guarding and Protective Measures: The standard emphasizes the need for appropriate guarding and protective measures to prevent access to hazardous areas during press operation. These measures should effectively restrict operator access to dangerous zones, such as the point of operation, feeding areas, and tooling spaces. Guards should be designed to withstand foreseeable loads and provide adequate visibility.
Control Systems: EN ISO 16092-3 specifies requirements for control systems used in hydraulic presses. This includes the provision of emergency stop functions, enabling quick and immediate stopping of press operation in case of emergencies. The standard also addresses safety-related control circuits, interlocking devices, and control devices’ location and accessibility.
Hydraulic Systems Safety: The standard outlines safety requirements for hydraulic systems used in presses. This includes measures to prevent overpressure, such as pressure relief valves and pressure-limiting devices. It also addresses the prevention of hydraulic fluid leaks and provides guidelines for the safe design and installation of hydraulic components.
Electrical Safety: EN ISO 16092-3 covers electrical safety requirements for hydraulic presses. This includes protection against electrical hazards, proper grounding, insulation, and measures to prevent electric shock or other electrical accidents.
Safety Devices and Interlocks: The standard requires the use of appropriate safety devices and interlocks to enhance press safety. These may include two-hand controls, presence-sensing devices, safety mats, and light curtains. The selection and design of these safety devices should consider the specific hazards and risks associated with the press operation
Maintenance and Servicing: EN ISO 16092-3 specifies safety requirements for maintenance and servicing activities related to hydraulic presses. This includes guidelines for safe access, isolation procedures, lockout/tagout systems, and the use of appropriate tools and equipment
Documentation and Marking: The standard requires the provision of relevant documentation, including user manuals, safety instructions, and warning signs. Marking requirements are outlined to ensure clear communication of safety information and warnings on the hydraulic press
Benefits of EN ISO 16092-3:201
Enhanced Operator Safety: By complying with the standard, hydraulic press manufacturers can design and construct machines with improved safety features. This reduces the risk of accidents and injuries to operators during press operation. Clear guidelines for guarding, protective measures, and control systems help create a safer working environment.
Reduced Risk of Accidents: EN ISO 16092-3:2018 – Machine tools safety -Presses provides comprehensive safety requirements for hydraulic presses, including design considerations and safety measures. Following these requirements minimizes the risk of accidents such as entrapment, crushing, and shearing, which can occur during press operation. This protects both operators and other personnel working in the vicinity of the press.
Compliance with Legal and Regulatory Standards: Adhering to the standard ensures compliance with legal and regulatory requirements related to machine safety. Manufacturers and users can demonstrate due diligence in meeting the necessary safety standards, which can help in meeting legal obligations and facilitate regulatory compliance.
Improved Machine Design: The standard provides guidelines for the design and construction of hydraulic presses, promoting robust structural strength, stability, and integrity. By implementing these design requirements, manufacturers can produce machines that are reliable, durable, and capable of withstanding foreseeable loads and operating conditions.
Enhanced Productivity: Ensuring the safety of hydraulic press operations contributes to improved productivity. Operators can work confidently and efficiently, knowing that proper safety measures are in place. Reduced downtime due to accidents or equipment failure leads to enhanced productivity and optimized manufacturing processes.
Operator Confidence and Morale: Complying with EN ISO 16092-3 helps create a safe working environment for operators. Providing them with well-designed and properly guarded hydraulic presses boosts their confidence in the equipment and improves overall morale. This can result in increased job satisfaction, reduced stress, and higher employee retention.
Risk Reduction in Maintenance and Servicing: The standard provides safety guidelines for maintenance and servicing activities related to hydraulic presses. Following these requirements reduces the risk of accidents or injuries during these tasks, ensuring that maintenance personnel can work safely on the machines.
Customer Confidence: Manufacturers and suppliers of hydraulic presses can demonstrate their commitment to safety by complying with EN ISO 16092-3. This builds customer confidence and trust in their products, leading to better business opportunities, enhanced reputation, and increased customer satisfaction.
EN ISO 16092-3:2017 brings numerous benefits, including enhanced operator safety, reduced accidents, compliance with legal and regulatory standards, improved machine design, increased productivity, operator confidence and morale, risk reduction in maintenance and servicing, and customer confidence. These benefits contribute to a safer working environment, improved operational efficiency, and the overall success of hydraulic press manufacturers, users, and operators.
Who needs EN ISO 16092-3:2018 – Machine tools safety -Presses?
Hydraulic Press Manufacturers: Manufacturers of hydraulic presses must adhere to EN ISO 16092-3 to ensure the safety of their products. Compliance with the standard helps manufacturers design and construct hydraulic presses with adequate safety features, guarding systems, and control mechanisms.
Machine Tool Suppliers: Suppliers of hydraulic presses who provide these machines to customers need to ensure that the presses meet the safety requirements outlined in EN ISO 16092-3. Compliance with the standard helps suppliers demonstrate that they are delivering safe and reliable equipment to their customers.
Users of Hydraulic Presses: Organizations and individuals who operate hydraulic presses in their manufacturing processes or other applications should follow the safety requirements of EN ISO 16092-3. This ensures that they create a safe working environment for their operators and reduce the risk of accidents and injuries.
Maintenance Personnel: Individuals responsible for the maintenance, repair, and servicing of hydraulic presses should be familiar with EN ISO 16092-3. The standard provides guidelines for safe maintenance practices, including isolation procedures and lockout/tagout systems, ensuring that maintenance personnel can work on the presses safely.
Regulatory Authorities: Regulatory bodies and authorities responsible for machinery safety may reference EN ISO 16092-3 as a standard for compliance assessments and certifications. Compliance with the standard can help organizations demonstrate their adherence to safety requirements and regulatory obligations.
Health and Safety Professionals: Health and safety professionals in organizations using hydraulic presses can utilize this standard as a valuable resource. It provides guidance on the safety requirements and measures to be implemented in relation to hydraulic press operations, supporting them in their risk assessments and safety management efforts.
Inspectors and Auditors: Inspectors and auditors responsible for assessing the safety of hydraulic presses may use this standard as a reference during inspections and audits. Compliance with the standard helps organizations demonstrate their commitment to safety and facilitates the evaluation of press safety during inspections.
Purchasing Departments: Organizations procuring hydraulic presses can specify compliance with EN ISO 16092-3 as a requirement in their procurement process. This ensures that the purchased equipment meets recognized safety standards and helps organizations make informed decisions about their equipment acquisitions.